带斜孔的U形支座注塑模具设计

根据某品牌汽车U形支座结构特点设计了模具的浇注系统、成型零件、推出机构以及斜孔抽芯机构等关键部件。其中采用热流道系统与普通流道系统相结合的复合结构,解决塑料材料流动性差的工艺问题;采用二级滑块抽芯机构解决斜孔成型与抽芯的结构难题。生产实践表明:该模具结构紧凑,动作可靠。     

P-IoT自组网模式研究

为降低专网物联网(P-IoT)的建网成本,实现灵活部署和增强抗毁性以满足行业用户的应用要求,需对P-IoT自组网模式进行研究。首先,阐述了P-IoT自组网模式的重要性;在此基础上,从系统架构、支持的拓扑类型、协议栈设计以及技术优势对P-IoT自组网模式加以分析;最后,分析了P-IoT自组网模式在智能抄表与智能林防领域的创新应用。P-IoT自组网模式在多种应用环境下都能很好地满足行业用户的需求,在未来专网市场P-IoT自组网模式必将具备极强的竞争力。     

Study on migration characteristics of heavy metals during oil sludge incineration

Experimental and simulation studies on the migration characteristics of heavy metals during the incineration of OS were conducted with a tube furnace reactor and thermodynamic equilibrium calculation software FactSage, respectively. The results showed that when the incineration temperature increased from 800°C to 1100°C, the release rates of heavy metals such as Cr, Pb, Cu, Zn and Ni increased gradually and reached the maximum at 1000°C. When the excess air ratio increased from 1.0 to 1.4, the release rates of heavy metals such as Cr, Pb, Cu, Zn and Ni first decreased and then became steady. The content of gaseous hydroxide of Cr and gaseous chlorides of Pb and Cu increased while the chemical forms of Zn and Ni did not change obviously with the increase of combustion temperature or excess air ratio.     

Electrical oscillation generation with current-induced resistivity switching in VO2 micro-channel devices

We report large amplitude modulation waveforms as large as ~ 10 V using vanadium dioxide micro-channel devices operating under current-controlled conditions. The self-sustained electrical oscillations were generated by controlling the applied current in the negative differential resistance region of the investigated devices. An appropriate value of internal capacitance was achieved as parasitic capacitance in the device structure to stabilize the electrical oscillations. This eliminates the need of an external pulsed source or any external passive component connected to the micro-channel devices. Amplitude and frequency of the oscillation were tuned by illuminating the device micro-channel with an external laser. An equivalent circuit model was developed to simulate the waveforms. A good agreement between experiment and simulation was verified.     

5CrNiMoV钢马氏体相变塑性和应力对其相变动力学的影响

利用DIL-805ADT动态相变膨胀仪测定了5CrNiMoV钢在低于奥氏体屈服强度的应力下的马氏体相变膨胀曲线,根据膨胀曲线分析并计算出了不同应力下Greenwood-Johnson相变塑性机制中的相变塑性系数k值和Koistinen-Marburger马氏体相变动力学模型中α和Ms的值,并且将Greenwood-Johnson模型和Leblond模型计算结果与实际试验值对比。结果显示:k值随应力的变化有所波动,但趋近于一个定值;通过对比,Leblond模型更符合试验结果;Ms点随着应力的增大呈现微小的上升趋势,说明小于或等于80 MPa 的应力对Ms点的影响不显著;拉应力下α值普遍大于无应力下的α值,压应力下α值普遍小于无应力下的α值,说明拉应力对相变有一定的促进作用,压应力对相变有一定的阻碍作用。     

铝合金三角形波纹夹芯板对平头弹抗冲击特性数值模拟研究

为研究铝合金三角形波纹夹芯板对平头弹体的抗冲击性能及损伤特性，利用有限元软件ABAQUS/Explicit建立弹体冲击靶板的数值模拟模型，并结合实验验证了模型及其参数的有效性。基于数值计算结果，分析了三角形波纹夹芯板几何结构对其防护性能、失效模式和能量吸收的影响规律及机理，并与等面密度单层板进行对比分析，研究结果表明，靶体几何结构对其抗冲击性能存在影响，三角形波纹夹芯板抗冲击性能低于单层板抗冲击性能。此外，增加芯体拓扑结构夹角能显著提高三角形波纹夹芯板的抗冲击性能，并且靶板几何形状会对其失效模式及耗能特性存在影响。     

基于电锅炉的火电机组灵活性改造技术研究

为有效解决东北电力产能过剩,促进风电、核电等清洁能源消纳问题,提升燃煤供热机组的灵活性,针对东北地区某热电厂,通过对热电解耦时间、电锅炉型式以及不同电锅炉容量配置对机组实际发电负荷的影响等灵活性改造关键技术进行研究,确定了最佳电锅炉容量,提出了电锅炉装设方案,并对改造前后机组的调峰能力和性能指标进行对比分析。研究表明:随着电锅炉容量增长,抵减电锅炉用电后机组实际发电负荷率显著降低,提升火电机组灵活性改造后,电厂调峰能力显著提升,考虑以全厂172 MW发电负荷运行,电厂调峰能力在采暖初末期增加了368 MW,采暖中期增加了528 MW;全厂供热标煤耗由39.7 kg/GJ降低至34.3 kg/GJ,降低了5.4 kg/GJ;经济效益显著,扣除电锅炉用电成本后1个采暖季的调峰辅助服务补贴收益为1.47亿元;同时,电锅炉投运后可实现电厂的上网电量接近零,为清洁能源就地消纳做出贡献。     

Effects of particle fouling and magnetic field on porous fin for improved cooling of consumer electronics

The combined effect of particulate fouling and magnetic field on the efficiency of a convective–radiative porous fin heatsink with temperature‐dependent thermal conductivity is presented. The developed thermal models are solved using differential transformation method. The effects of thermal conductivity, porosity, convection, radiation parameter, and thermal fouling number on the fin thermal efficiency are investigated. The presence of thermal fouling on the surface of the fin is shown to increase the temperature distribution. The presence of particle deposition on the fin surface significantly decreases the rate of heat transfer as additional thermal resistance of the fouling layer decreases the thermal performance of porous fin heatsink. Moreover, the fin efficiency decreases as the value of fouled Biot, Darcy, radiation number, and thermogeometric parameter increases. It is established that M_f < M_c, which indicates that the efficiency of the fouled fin is greater than the efficiency of the clean fin. Furthermore, the result of the present study is validated with the established results of Chebyshev spectral collocation method and fourth‐order Runge–Kutta with shooting method and an error margin of 0.000000023 is established.     

消声元件安装位置对消声效果的影响

分别以消声量和管口阶次噪声作为评价指标,研究消声元件安装位置对消声效果的影响规律,设计在直管不同位置安放四分之一波长管的消声量测量试验对消声量评价。结果表明:设计频率声模态下,在反节点处安装波长管消声量最大,与理论分析完全吻合;进一步对消声量进行仿真计算,结果与试验完全相符。对于管口噪声指标评价,设计频率为267 Hz的谐振腔解决某发动机4000 r/min时进气管口存在4阶噪声引起的噪声峰值问题,对比谐振腔安装在进气管路该频率附近的声模态反节点和节点位置的管口4阶噪声,可知谐振腔布置在反节点位置比节点位置噪音降低了24 dB。两个案例充分证明声学系统模态反节点位置是消声元件的最佳布置位置。     

煤磨热风管道改造的效果

中联万基水泥有限公司4500t/d熟料生产线采用SCLW4-12×13.4第四代篦冷机,煤磨热风取风口和余热发电AQC热风取风口在篦冷机同一对称位置,煤磨与余热发电系统存在争风现象,开停煤磨对余热发电系统影响较大。通过从废气管道处开孔,加装管道和电动阀,与热风管道汇合通往煤磨沉降室,调整相应阀门开度,可以控制入煤磨烟气温度,这样不但提高了余热发电量,而且提高了煤磨产量,同时也降低了窑头排风机的负荷,降低了熟料生产电耗。